联系方式

Quality Assurance of Seamless and Welded Steel Tubes on a Completely New Level

With the new generation ROTOMAT DA and TRANSOMAT DA flux leakage test systems FOERSTER is setting new standards in continuous quality assurance of ferromagnetic steel tubes. The test systems enable the reliable detection of natural and oblique defects, regardless of their angle or length, in addition to standardized longitudinal and transversal defects. The miniaturization of sensors together with highly integrated electronic components dramatically increases the number of channels. This makes a more precise and finer scan of the surface possible, giving a more complete set of information regarding detected defects. The newly introduced C-Scan visualizes these defects in high-definition and real-time, resulting in a completely new evaluation of the tubes to meet rising quality requirements.

The Highlights

  • Reliable detection of natural and oblique defects regardless of length and angle
  • Improved detectability of inner defects
  • More precise decision between outer and inner defects
  • Reduction of untested ends

技术参数

Range of diameters: 20 mm - 520 mm
Range of wall: 2 mm - 20 mm (thicker than 20 mm possible for exterior defect testing)
Tolerances: in accordance with API 5 CT, L and D
End consistency: plain, non-cutted, or up-set ends; non-threaded or with couplings
Test piece temperature: > 0 °C to 80 °C
Test speed: 0.2 m/s to 3 m/s (depending on external diameter and wall thickness)

标准

API 5 CT

规定了钢管(外壳,管材、滑环密封装置和关节头)、耦合材料及配件的交货技术条件。此外,还定义了对三种产品规格等级的要求(PSL-1,PSL-2,PSL-3)。

API 5 L

包括石油和天然气行业管道的无缝和焊接钢管规格。API 5L 规格符合 ISO 3183。

API 5 D

规定了石油和天然气行业钻井和生产作业中带倒置管状体末端的钢孔管和焊接工具接头的交货技术条件。

DIN EN ISO 10893-3

描述了 无缝和焊接(埋弧焊除外)铁磁钢管在整个管子圆周上的自动漏磁探伤方法,以检测其纵向和/或横向方向上的缺陷。

ASTM E570

描述了铁磁管材产品的 漏磁探伤方法。

R53383

指定了对热成型无缝钢管的要求。